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The Ultimate Guide to Choosing the Right Postal Boxes for Your Needs

23 January 2024 by
Conor Sellars

How to Choose the Right Postal Box

Choosing the right box for your products can make a big difference to how they are stored, packed and delivered. The box needs to protect what is inside, but it also needs to be practical for your packing process and appropriate for the journey it will make.

With different sizes, styles and specifications available, it is worth considering a few key factors before choosing your postal boxes.


Why the right postal box matters

A postal box has an important job to do. It needs to protect its contents through handling, storage and delivery, while making the packing process as straightforward as possible.

Using a box that is too large can leave products moving around inside during transit and may require additional packing material. A box that is too small can put unnecessary pressure on the product or make packing difficult.

Getting the size and construction right can therefore help reduce the risk of damage while making the packing process more efficient.


Finding the right size

Size is one of the most important considerations when choosing a postal box.

Ideally, the box should provide enough room for the product and any protection it needs without leaving large amounts of unused space. This can help keep the contents secure during transit and avoid paying to ship unnecessary volume.

However, not every product fits neatly into a standard box size.

If you regularly ship products with unusual dimensions, particularly long, wide or awkwardly shaped items, a box made to your required dimensions can be a better option than trying to make a standard size work.

At Quickbox, boxes can be produced to specific dimensions, giving businesses more control over the fit of their packaging.


Choosing the right board

The size and shape of the product are not the only things to consider. The weight of the contents and the conditions they are likely to encounter during delivery should also influence the specification of the box.

Corrugated cardboard provides a practical combination of strength and relatively low weight, making it suitable for a wide range of products being stored and transported.

The right board thickness will depend on what you are sending and how it needs to be protected. For heavier or more demanding applications, a stronger specification may be appropriate.


When standard sizes aren't enough

Standard postal boxes work well for many products, but there are situations where a custom box makes more sense.

A product may be unusually shaped, particularly large or difficult to pack efficiently. In these cases, repeatedly using a standard box with large amounts of empty space can be inefficient and may not provide the level of protection you need.

Custom-sized boxes allow the dimensions to be based around the product rather than the other way around.

This can also make packing easier, particularly for businesses sending the same products regularly.


Adding your branding

For businesses sending products directly to customers, the outside of the box is another opportunity to present the brand.

Printed postal boxes can include your logo, colours, artwork or other brand elements, giving customers a recognisable parcel when their order arrives.

Branding does not have to mean an elaborate design. Even simple, well-placed print can make a standard delivery feel more considered and help create consistency between the customer's online experience and the physical order.


Think about the whole delivery process

Choosing a postal box should not just be about finding something that fits the product.

Think about how the box will be stored, how quickly it can be packed, how it will be handled by the carrier and what condition you expect it to arrive in. If you are sending large quantities, small differences in packing time or material usage can also become significant.

The right box should work for the product, the packing process and the journey it needs to make.


Choosing postal boxes for your business

There is no single postal box that works for every product or business. The right choice depends on what you are sending, the quantities involved and how the packaging needs to perform.

For straightforward products, a standard postal box may be all you need. For unusual dimensions, heavier products or specific branding requirements, a custom-sized or printed box can provide a better solution.


Quickbox manufactures corrugated cardboard boxes to your required dimensions, with both plain and full-colour printed options available. If you are unsure what specification you need, we can help you work through the options and find a practical solution for your products.

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UK Packaging EPR

What is the EPR packaging charge?

EPR is a UK Government scheme that makes businesses contribute towards the cost of dealing with household packaging waste.

GOV.UK explains that EPR:
“shifts the end-of-life costs of household packaging waste from taxpayers and local authorities to the producers who place packaging on the UK market”
Read the official EPR guidance on GOV.UK

When Quickbox supplies empty packaging, we are normally responsible for the EPR cost, so an EPR contribution will be added to your order.

The charge may not apply if:

If either of these applies to you, complete our short EPR declaration on the sign up page and we will apply the correct EPR treatment to your account.

The charge helps Quickbox recover the costs we have to pay under the Government’s EPR scheme.